Silverson | In-Line Mixers

Silverson offers a complete range of high shear In-Line mixers, that are capable of performing to the widest variety of applications, such as;

  • Mixing
  • Emulsifying
  • Homogenising
  • Disintegrating
  • Dissolving

The Silverson In-Line high shear mixers are highly efficient with flexibility and a hygienic construction unmatched by other machines.

With a Silverson In-Line Mixer you can expect:

  • Elimination of agglomerates and fish eyes
  • Creation of stable emulsions and suspensions
  • Particle size reduction
  • Dissolving solids rapidly
  • Accelerate reactions
  • Lower power requirements
  • Easy maintenance
  • Interchangeable workheads
  • Hygienic construction
  • No bypassing
  • Self-pumping
  • Aeration free

Advanced Packaging Systems offers free of charge trial loans on Silverson In-Line Mixers, to allow you to trial your own products and experience the capabilities of a Silverson Mixer.

Ask us for assistance on any mixing application.

Silverson

Standard In-Line Mixers

The General Duty Silverson In-Line Mixer is robustly built for aggressive and hazardous chemical service. Offering minimal maintenance yet providing some of the highest rotor tip speeds and shear rates the industry has seen.

Having self-pumping capacities of up to 20,000 litres per hour. With options for jacketing for use with temperature sensitive products. Along with product contact parts constructed from non-standard materials such as hastelloy, titanium and hardened steels.

How it works

The beauty of the Silverson In-Line Mixer lies within its heart – the special high performance rotor/stator mixing head. The advantages of this mixing head design for the processor stems from the multistage mixing/shearing action as materials are drawn through the workhead.

Stage 1

As the rotor blades rotate at high-speed within the precision-machined mixing workhead, liquid and solid materials are drawn into the centre of the workhead by the powerful suction exerted.

Stage 2

Materials are then driven by centrifugal force towards the periphery of the workhead where they are milled into fine particles by the precision-machined clearance between the ends of the rotor blades and the inner wall of the stator.

Stage 3

Intense hydraulic shear occurs as the materials are forced, at high velocity, out through the perforations in the stator and through the machine outlet into the pipework. While simultaneously drawing fresh materials into the mixing head to maintain the mixing and pumping cycle.

 

Versatility

The advantage of the Silverson In-Line Mixer is that any one machine can perform the duties that would have required several pieces of equipment in the past. This unrivalled versatility allows any Silverson In-Line Mixer to perform to the widest range of mixing applications.

Ask us for a free of charge trial loan on a Silverson In-Line Mixer today!

Silverson In-Line Mixer Pilot Plant

Stage 1

Stage 2

Stage 3

Silverson Standard LS Mixer Technical Information

 Capacity

Self-pumping throughputs of up to 200,000 litres/hr

Materials of Construction

Product contact parts 316L stainless steel. Special material on request.

Motor Specifications

TEFV and ATEX approved Flameproof motors are available as standard. Inverter rated, stainless steel and other motors are available as optional extras.

Inlet and Outlet Connections

All sanitary or flange fittings available upon request (i.e., Tri-Clamp, ASA, DIN, etc). All Silverson In-Line Mixers are designed for cleaning-in-place (CIP and SIP).

No Bypassing

Product cannot bypass the precision rotor/stator workhead.

Interchangeable Workheads

Single stage rotor/stator configurations as standard. For those applications that require greater shear, interchangeable multistage configurations can be used.

Models

275LS - 1.5kW, 3000RPM

425LS - 4kW, 3000RPM
450LS - 7.5kW, 3000RPM
600LS - 15kW, 3000RPM
700LS - 37kW, 3000RPM

Silverson In-Line Mixer Brochure

PDF

Silverson High Viscosity In-Line Mixers

Read about this product below, or contact us for more details.

High Viscosity Syrup

Silverson

High Viscosity In-Line Mixers

Specially designed for processing high viscosity products, the Silverson Ultra Hygienic High Viscosity In-Line Mixers (UHS-HV) offer a much higher flow rate than the General Duty range.

The UHS-HV series offer all the advantages of the standard Ultra Hygienic (UHS) range but differ with the addition of a “pumping rotor” which substantially increases the mixer’s self-pumping capacity.

As the viscosity rises, the flow rate is maintained, often eliminating the need for an additional feed pump when processing higher viscosity products such as gels, creams, gums and thickeners.

Each mixer is designed and built to the highest possible engineering standards. With strict tolerances between the rotor and stator to achieve super fine and smooth emulsions to specially balanced motors and precision ground shafts. The shafts are finish turned in-house to ensure vibration free running, given the tight tolerances between the rotor and stator.

No aspect of manufacture escapes Silverson’s rigorous inspection!

Advanced Packaging System’s have represented Silverson for over 30 years, and welcome the opportunity to assist you with your application.

Ask us for further details today.

Silverson High Viscosity (UHS-HV) Mixer Technical Information

 Capacity

Self-pumping throughputs of up to 90,000 litres/hr

Materials of Construction

Product contact parts 316L stainless steel. Special material on request.

Motor Specifications

TEFV and ATEX approved Flameproof motors are available as standard. Stainless steel and other motors are available as optional extras.

Inlet and Outlet Connections

Tri-Clamp fittings are standard, other types are available.

No Bypassing

Product cannot bypass the precision rotor/stator workhead.

Interchangeable Workheads

Single stage rotor/stator configurations as standard.

Cleaning

UHS-HV In-Line Mixers are designed for cleaning-in-place (CIP and SIP).

Models

275UHS-HV - 5.5kW, 3000RPM

450UHS-HV - 15kW, 3000RPM
600UHS-HV - 30kW, 3000RPM

Silverson In-Line Mixer Brochure

PDF

Ultra Hygienic In-Line Mixers

Silverson

Ultra Hygienic In-Line Mixers

The Silverson Ultra Hygienic In-Line Mixers (UHS) are designed to comply with FDA and cGMP guidelines. Silverson Ultra Hygienic mixers are 3-A TPV (Third Party Verification) Certified and are built with EHEDG Certified Mechanical Shaft Seals.

They are ideally suited for industries where advanced Clean-In-Place (CIP) and Sterilise-In-Place (SIP) facilities are required.

Specially designed to offer further versatility with multistage rotor/stator configurations, providing substantially faster mixing times by reducing the number of recirculation passes required.

Ask Advanced Packaging Systems for assistance with any mixing application today.

Ultra Hygienic Silverson Mixer

Silverson Ultra Hygienic (UHS) Mixer Technical Information

 Capacity

Self-pumping throughputs of up to 200,000 litres/hr

Materials of Construction

Product contact parts 316L stainless steel. Special material on request.

Inlet and Outlet Connections

All sanitary or flange fittings available upon request (i.e., Tri-Clamp, ASA, DIN, etc). All Silverson In-Line Mixers are designed for cleaning-in-place (CIP and SIP).

No Bypassing

Product cannot bypass the precision rotor/stator workhead.

Interchangeable Workheads

Single stage rotor/stator configurations as standard. For those applications that require greater shear, interchangeable multistage configurations can be used. 

Models

275UHS - 1.5kW, 3000RPM

425UHS - 4kW, 3000RPM

450UHS-HV - 7.5kW, 3000RPM
600UHS-HV - 15kW, 3000RPM

Silverson In-Line Mixer Brochure

PDF

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